Sputtering effects during 3D-imaging of indium-tin-oxide sputtering targets

Reger N., Stadermann F. J., and Ortner H. M. (1998). In Secondary Ion Mass Spectrometry, SIMS XI (ed. G. Gillen, R. Lareau, J. Bennett, and F. Stevie), pp. 855-858. John Wiley & Sons.


ABSTRACT

Thin layers of indium tin oxide are applied as electrical contacts in flat displays since they are conductive and optically transparent. Targets are coated with ITO by reactive magnetron sputtering. A partially reduced ITO-sputtering target is eroded by a Ar/O plasma. Sputtered In and Sn atoms are oxidized within the plasma and redeposited on the substrate. During the sputtering process small nodules with diameters up to 100µm grow on the surface of the sputtering target. These nodules cause small arcs that destabilize the sputtering process. In addition small particles are eroded from the surface and contaminate the substrate. It is well known that inhomogeneously distributed impurities with a lower sputtering yield than the matrix may cause such nodule growth. In this study we have used secondary ion mass spectrometry to determine: (1) whether or not such inhomogeneously distributed impurities can be found in the ITO-sputtering targets, (2) the compositions of any impurities found, and (3) the influence impurities have on the sputtering behavior. SIMS is one of the few analytical methods being capable of acquiring 3D images of elemental distributions and is, therefore, particularly suited for this type of investigation. In addition, the influence of impurities on sputtering behavior should be directly seen in the count rates of secondary ions.


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